The huge 8in headlight on my Svart was shattered without any protection. I was super surprised how easy it was to shatter. I searched forever but Ktm-Husky do not sell a replacement lens, but only a full headlight replacement. Instead of shelling out $1000 for a new headlight that only needed a lens. So i took in in my own hands and made a new lens.
I was able to get Lexan and form it and fix my headlight for $20. I took some photos along the way. If this happens to you and you have questions I’d be glad to help.
first I traced and cut my Lexan
next I formed it at 275 in my toaster oven
I used black silicone gasket sealer to attach
I left it to cure for around 40 hours
A layer of headlight film to prevent scratches and add a good look
I drove out to Toy Tech Cycles near Hershey to buy mine, it’s a cool Husqvarna only shop in the middle of nowhere. The local Husqvarna dealer in Upper Darby are a bunch of jokers. But for service, it sounds like Solid Performance KTM in Downingtown is willing to service these bikes.
Apparently one of the owners of Revzilla has a 701.